Cut wire shot is primarily used in surface treatment applications such as shot peening, cleaning, and finishing processes. Its main purposes include:

• Shot Peening: Enhancing the fatigue strength of metal components by introducing compressive residual stress.
• Surface Cleaning: Removing rust, scale, and other contaminants from metal surfaces.
• Deburring: Smoothing sharp edges and irregularities on machined parts.
• Deflashing: Removing excess material from molded or die-cast products.

Cut wire shot is produced through a multi-step process:

1. Wire Production: High-quality steel wire is drawn to specific diameters.
2. Cutting: The wire is then cut into segments that match the desired diameter, resulting in uniform pellets.
3. Conditioning: The cut wire shot undergoes surface treatment to remove sharp edges and improve safety and performance.
4. Quality Control: Each batch is tested to ensure consistency in size, hardness, and microstructure.

Cut wire shot is available in various sizes and conditioning levels tailored to different applications. Common sizes range from 0.3 mm to 2.5 mm in diameter. Conditioning levels may include:

• G1: Lightly conditioned
• G2: Moderately conditioned
• G3: Heavily conditioned

These variations allow users to select the best option for their specific surface treatment needs.

Stainless steel cut wire shot is made from high-grade stainless steel, which offers superior resistance to wear, corrosion, and oxidation compared to carbon steel alternatives. Key factors contributing to its durability include:

• High Hardness: Stainless steel has inherent hardness, which increases its longevity during repetitive impact.
• Corrosion Resistance: The material’s resistance to rust and chemical exposure prolongs its lifespan, especially in harsh environments.

High-Durability (HD) cut wire is engineered through specialized heat treatment, which enhances its toughness and extends its operational life. This contributes to cost efficiency in several ways:

• Reduced Media Consumption: Longer-lasting media reduces the frequency of replacements, leading to lower operational costs.
• Decreased Equipment Wear: The durability of HD cut wire minimizes damage and wear to blasting equipment, lowering maintenance costs.

Using HD cut wire in shot peening provides several advantages:

• Enhanced Performance: Offers consistent peening effects due to its uniform size and hardness.
• Increased Efficiency: The extended lifespan reduces the need for frequent media changes, allowing for continuous operation.
• Cost Savings: The combination of reduced media usage and lower equipment wear translates to significant savings over time.
• Improved Quality: Produces a more effective compressive residual stress profile, leading to better fatigue resistance in treated components.

JX Abrasive’s cut wire products are characterized by several essential properties:

• Uniform Particle Size: Ensures consistent performance and predictable results.
• Controlled Hardness: Available in various hardness levels to meet diverse application requirements.
• Material Variety: Offered in carbon steel, alloyed steel, stainless steel, and aluminum options for different use cases.
• Durability: Designed for prolonged use with minimal wear.
• Quality Assurance: Manufactured under strict quality control measures to ensure compliance with industry standards.