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Zinc Cut Wire

Zinc cut wire is a type of metal wire made from zinc, commonly used in various industrial applications. It is produced by cutting zinc rods or sheets into small pieces, typically in lengths ranging from a few millimeters to several centimeters.

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Zinc Cut Wire The Premier Choice for Delicate Surface Treatments

JX Abrasive’s zinc cut wire shot is an exceptional abrasive medium designed specifically for applications such as paint removal, deflashing, and deburring. Its unique formulation makes it particularly suitable for treating sensitive substrates like aluminum and magnesium castings without causing any damage. As a leading China zinc cut wire shot supplier, we ensure our products meet high standards.

Features & benefits

Maximize Efficiency in Gentle Surface Preparation

Gentle yet Effective

  • Benefit: Safely removes coatings and defects without damaging the substrate
  • Description: With its soft composition, blasting zinc cut wire shot efficiently strips paint and deflashes while preserving the integrity of delicate parts.

Low Dust Generation

  • Benefit: Ideal for various surface preparation tasks
  • Description: Perfect for deburring, deflashing, and paint stripping on materials such as aluminum castings and magnesium components, our cut wire zinc shot produces minimal dust, making it easier to maintain a clean working environment.

Quality Assurance

  • Benefit: Manufactured from high-purity zinc for consistent performance
  • Description: Utilizing 99.995% pure zinc ensures reliable results, leaving behind a fine zinc film that adds corrosion protection. Our commitment as a China zinc cut wire shot factory guarantees that you receive only the best quality products from China zinc cut wire shot manufacturers and China zinc cut wire shot suppliers in the industry.
The Ultimate Choice for Corrosion Protection

Zinc Cut Wire excels in multiple applications due to its outstanding performance characteristics

01

Effective Paint Removal

  • Performance: Efficiently strips paint and powder coatings without damaging the underlying material.
  • Impact: Leaves a fine zinc layer that facilitates future paint removal and provides effective corrosion protection, making our zinc cut wire shots an ideal choice for this application.

02

High-Quality Deflashing

  • Performance: Removes flash up to 0.020 inches from parts.
  • Impact: Achieves a bright, clean finish on aluminum and titanium parts without introducing ferrous materials, reinforcing our reputation as a trusted zinc cut wire shot manufacturer.

03

Precise Deburring

  • Performance: Smoothly deburrs die castings, ensuring uniform surface quality.
  • Impact: Enhances the finish and functionality of cast parts, crucial for high-precision applications. Our high purity cut wire zinc shots are designed to meet these demanding standards.

04

Cost Efficiency Compared to Non-Metallic Media

  • Performance: Durable and efficient, reducing both media consumption and equipment wear.
  • Impact:

    Offers significant cost advantages over non-metallic abrasives like glass beads, with longer-lasting performance and less frequent replacements. As reliable zinc cut wire shot suppliers, we ensure our products deliver exceptional value in comparison to alternatives.

     

optimized for delicate materials

Markets and Applications

JX Abrasive’s Zinc Cut Wire is versatile and tailored for superior performance across various markets and applications. Its unique properties make it ideal for delicate surface treatments, ensuring precision and effectiveness

  • Automotive
  • Aerospace
  • Aluminum Castings and Forgings
  • Magnesium Components
  • Die Castings
  • Deburring and Deflashing Operations
Specifications: Detailed Precision and Quality

JX Abrasive offers a wide range of Zinc Cut Wire specifications to meet your specific needs. Standard dimensions are readily available, while custom sizes, hardness levels, and specifications can be provided upon request.

ParameterSpecification
Material Composition

99.995% High-purity Zinc (ISO 14919)

(Other composition avail. (i.e.: 98% Zn / 2% Al)

Hardness20-30 HRB (approx 30–45 HV0.1)
Density7.14 g/cm³
Bulk Density4.8-5.2 g/cm³
Sizes Available

0.6 mm to 1.8 mm

0,6 mm          1,1mm
0,7 mm          1,2 mm
0,8 mm          1,4 mm
0,9 mm          1,6 mm
1,0 mm          1,8 mm
Other sizes on request

Shape

Cylindrical with sharp edges

Rounded (G2)

Packaging Options50 lb bags, 30-gallon corrugated drums, 55-gallon steel drums
Standards MetDIN EN 573-3

Technical Frequently Asked Questions (FAQ)

The typical hardness range of Zinc Cut Wire is generally between 40-60 HRC (Rockwell Hardness). This moderate hardness plays a crucial role in its performance during deburring applications:

  • Effective Deburring: The appropriate hardness allows Zinc Cut Wire to efficiently remove burrs without excessively damaging the substrate, especially important for softer metals like aluminum.
  • Surface Finish Quality: The balanced hardness ensures that the cut wire achieves a good surface finish by minimizing the risk of scratching or creating new defects on the workpiece.

Zinc Cut Wire offers several advantages over other abrasives like aluminum oxide regarding paint removal efficiency and substrate protection:

  • Paint Removal Efficiency: Zinc Cut Wire effectively removes coatings without the aggressive abrasion associated with harder materials like aluminum oxide, allowing for controlled material removal.
  • Substrate Protection: Unlike aluminum oxide, which can damage delicate substrates, Zinc Cut Wire minimizes the risk of substrate damage due to its softer nature. Additionally, it leaves behind a protective zinc layer that helps inhibit corrosion, enhancing the overall durability of the substrate.

Using Zinc Cut Wire for deflashing aluminum die castings has several distinct advantages:

  • Non-Ferrous Nature: Zinc does not contain iron, reducing the risk of contamination from ferrous particles, which can cause rust or oxidation on aluminum.
  • Gentle Abrasion: Its softer composition provides effective deflashing while preserving the integrity of the casting, preventing damage to the detailed features of the part.
  • Reduced Residue: The use of Zinc Cut Wire can result in less residue left on the part compared to traditional metallic abrasives, thereby minimizing additional cleaning processes.

Zinc Cut Wire complies with various industry standards, including:

  • ASTM Standards: Ensures consistent quality and performance across different applications.
  • ISO Certification: Guarantees adherence to international quality management principles, promoting reliability and safety. These standards are vital for industrial applications because they:
  • Ensure Quality Control: Compliance with established standards assures customers of the product’s reliability and performance.
  • Enhance Safety: Adhering to safety regulations minimizes risks during use and processing.
  • Facilitate Market Acceptance: Meeting recognized standards promotes trust and acceptance within various industries.

The electrochemical behavior of Zinc Cut Wire contributes to protecting steel substrates through:

  • Sacrificial Anode Behavior: Zinc acts as a sacrificial anode in electrochemical reactions, corroding preferentially over steel. This process helps to protect the underlying steel from oxidation and rust.
  • Formation of Protective Coating: When exposed to moisture and air, zinc oxidizes to form a protective layer of zinc oxide, which further inhibits the penetration of corrosive agents, thus enhancing the longevity of steel components in harsh environments.

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DX Blast, established in 1998, is a leading manufacturer of shot blasting machines and abrasives for metal cleaning and surface treatment in China.

 

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